The AMETEK Land Slag Detection System (SDS) delivers improved yields, higher-quality steel and reduces costly downstream processing. There are additional benefits in reduced ladle refractory wear. At the end of the tap the levels of slag and steel rapidly reverse. Quick termination of the tap after the alarm has been triggered is necessary to prevent excessive levels of slag in the ladle. SDS uses a high-resolution thermal imaging camera to detect the transition between steel and slag. The dedicated thermal imaging camera has been specifically designed to survive in the harsh operating conditions and utilizes a particular wavelength to reduce obscuration caused by smoke and fume. Data is presented to the operator in real time enabling them to make informed decisions about the tapping process and the system provides clear alarm notifications. SUITABLE FOR A VARIETY OF APPLICATIONS SDS is suitable for operators of secondary steel making vessels (e.g. EAF, BOF) including stainless steel and can also be used in other smelting operations Eg copper and platinum. The system can also be used to indicate freeboard height if required providing a wide field of view. IMPROVED PRODUCT QUALITY Using the SDS has been demonstrated to improve operator response time and consistency at the end of each tap. This typically results in a reduction in slag depths of up to 25% compared to traditional methods of stream monitoring.
Технические характеристики
CharacteristicsApplicationsfor the metallurgical industryFunctionthermal, detectionSpectrumLWIRSensorfocal plane arrayOther characteristicswide field